Flyaford
Flyaford
Explore our OEM/ODM-certified Bulk Molding Compound (BMC/EMC) standoff busbar insulators optimized for ultimate mechanical creepage, thermal stability, and electrical isolation performance.
The global transition toward high-density renewable energy, massive electrification, and microgrid decentralization has fundamentally reshaped the technical metrics demanded of standoff insulators. Traditional ceramic and early-generation phenolic insulators are increasingly being superseded by advanced Bulk Molding Compound (BMC) and Epoxy Molding Compound (EMC) continuous-strand glass-reinforced polymer matrices.
Specifically, the SB Series Insulator family (spanning SB 14-20 to SB 25-60) represents the gold standard in mechanical shock absorption, thermal gradient resistance, and flame-retardant structural isolation. As low and medium-voltage switchgears grow more compact to accommodate space-constrained urban substations and containerized Battery Energy Storage Systems (BESS), the requirement for ultra-high Comparative Tracking Index (CTI ≥ 600V) and zero-halogen flame resistance (UL 94 V-0) has become paramount.
Engineered to operate continuously across extreme thermal windows (-40°C to +140°C) without thermal degradation or dielectric breakdown under peak load surges.
Hexagonal and ribbed exterior contours maximize external creepage distance, minimizing risk of flashover in high-humidity or saline industrial environments.
Deeply knurled brass/steel threaded inserts molded under high pressure guarantee torsional stability during high-vibration busbar torque assembly.
Situated in the Jinyi New District of Jinhua City, Zhejiang Province, ZHEJIANG FLYAFORD ELECTRON CO., LTD. was established in 2007. We are a premier high-tech enterprise specializing in R&D, continuous-compression molding, and sales of low-to-medium voltage insulators and electrical accessories, committed to becoming a global leader in power isolation systems.
FLYAFORD has been officially awarded prestigious designations including "National High-Tech Enterprise", "Zhejiang Provincial Specialized, Refined, Distinctive, and Innovative SME", "Zhejiang Provincial Innovative SME", and houses the designated "Jinhua Feifav High-Performance Insulator Science and Technology R&D Center". Furthermore, Flyaford is the verified designated insulator R&D partner and supplier for Tsinghua University.
Our SB Series Standoff Insulators utilize proprietary Bulk Molding Compounds (BMC/EMC) consisting of unsaturated polyester resin reinforced with short glass fibers (20-30%) and inorganic mineral fillers. This matrix guarantees exceptional mechanical strength and arc endurance under violent short-circuit electrodynamic forces.
| Performance Characteristic | SB 14-20 Series | SB 25-60 Series | Testing Method / Regulatory Standard |
|---|---|---|---|
| Rated Voltage Spectrum | Low Voltage (up to 1.1 kV AC/DC) | Low to Medium Voltage (1.1 kV - 12 kV) | IEC 61439-1 / UL 891 |
| Insert Threads & Hardware | M6 / M8 / M10 Brass Inserts | M8 / M10 / M12 / M16 Steel/Brass | ISO Metric Thread Standard |
| Comparative Tracking Index (CTI) | ≥ 600 V | ≥ 600 V | IEC 60112 (Method A) |
| Flammability Rating | UL 94 V-0 Self-Extinguishing | UL 94 V-0 Self-Extinguishing | UL 94 Vertical Burning Test |
| Cantilever Strength Range | 3,000 N to 6,500 N | 7,000 N to 22,000 N | ISO 178 / Universal Machine (0-200KN) |
| Torsional Resistance Torque | 15 N·m - 45 N·m | 50 N·m - 500 N·m | Microcomputer Torsion Tester (0-500N.m) |
| Operating Temperature Limits | -40°C to +130°C | -40°C to +150°C | Thermal Shock Chamber (-40°C-140°C) |
| Environmental Compliance | RoHS 2.0, REACH, Halogen Free | RoHS 2.0, REACH, Low-Smoke | SGS / TUV Certified Component Analysis |
Flyaford SB Series insulators provide critical galvanic separation, structural busbar anchoring, and fault-current resistance across diverse mission-critical sectors:
Safeguarding modular battery rack interconnects against high DC short-circuit thermal stresses and dielectric runaway in 1000V/1500V DC energy containers.
Serving as rigid standoff supports for main horizontal and vertical copper/aluminum busbar assemblies inside MNS, GCS, GCK, and KYN28 panels.
Resisting extreme UV, salt spray, moisture absorption, and thermal cycling in utility-scale solar string inverters and offshore wind nacelle switchboards.
Delivering IATF 16949 automotive-grade reliability inside ultra-fast DC charging stations (350kW+) and high-speed rail auxiliary power distribution units.
Providing reliable high-frequency electrical isolation inside base-station rectifiers, UPS power units, and data center busway distribution systems.
Mitigating high dv/dt voltage spikes and harmonic vibration induced by heavy industrial variable frequency drives in wastewater and processing plants.
To guarantee that every SB series standoff insulator leaving our 35,000m² smart factory performs flawlessly under real-world fault conditions, Flyaford maintains an elite, high-standard testing laboratory equipped with precision instrumentation:
Flyaford delivers seamless turnkey procurement solutions tailored for Tier-1 switchgear OEMs, global electrical distributors, and industrial panel builders worldwide.
Dedicated technical engineers evaluate your electrical drawings, voltage specs, short-circuit current stress, and installation environment.
In-house mold design and tooling customization for specific heights, insert threads (brass, zinc-plated steel), and creepage geometries.
Prompt dispatch of test samples backed by full laboratory test reports for client validation before mass production tooling approval.
Comprehensive quality guarantee with direct engineer response within 2 hours, batch traceability, and site technical assistance.
In addition to the premier SB Series, Zhejiang Flyaford manufactures a comprehensive portfolio of low-to-medium voltage insulators designed for all installation topologies:
Clear, engineering-focused answers regarding SB Series insulator selection, torque limits, dynamic strength, and international safety compliance.
Direct-from-factory solutions manufactured under IATF 16949 & ISO 9001 quality management systems. Guaranteed zero defect tolerance with full electrical testing.
