Flyaford Flyaford

OEM China BMC SB 25-60 Series Insulators: Reliable Factory Suppliers for Power Systems and Energy Applications Exporters, Products

,

The SB series busbar insulators, manufactured by top suppliers in China, feature an innovative design that blends a hexagonal prism at the top with a cylindrical base. This unique structure simplifies the installation process, allowing for the convenient use of a clamping wrench.

,

These high-quality insulators are widely utilized across various emerging energy sectors, including battery packs for new energy vehicles, energy storage systems, and solar inverter systems. With diverse installation conditions, our customers demand insulators that excel in high-temperature resistance, moisture resistance, and exceptional durability.

,

To meet these stringent requirements, we ensure our products undergo rigorous reliability testing, providing detailed performance reports that guarantee the SB series busbar insulators will deliver consistent performance under real-world conditions. As a leading factory in China, we are committed to offering solutions that surpass industry expectations, delivering reliable and long-lasting performance for all your energy applications.

,

Product Description

BMC SB 25-60 Series Insulators: Introduction

The SB series standoff insulators are pivotal in cutting-edge energy sectors, including battery packs for new-energy vehicles, energy storage systems, and photovoltaic inverters.
New-Energy Vehicle Battery Packs
In new-energy vehicle battery packs, these insulators ensure the safe isolation of circuits, effectively preventing current leakage and maintaining the stable operation of the entire battery system.
Energy Storage Systems
Within energy storage systems, the SB series busbar insulators provide robust support, enabling stable performance in complex electrical environments.
As core components of photovoltaic inverters, which convert direct current into alternating current, the SB series low-to-medium voltage insulators effectively isolate circuits, prevent current interference and leakage, and withstand high-temperature conditions. This ensures efficient conversion and stable operation of photovoltaic inverters.
Recognizing the diverse and challenging installation environments faced in practical applications—such as outdoor settings with high temperatures and humidity, like photovoltaic power stations in desert regions—there is a critical need for insulators that offer exceptional high-temperature resistance, moisture resistance, and durability.
Comprehensive Quality Inspection System
To meet these stringent requirements, a comprehensive and scientific quality inspection system is utilized. Targeted reliability tests tailored to specific operational needs include:
  • Long-Term Operation Tests in Simulated High-Temperature Environments: By placing the insulators in a high-temperature test chamber with varying temperature gradients and durations, performance indicators such as insulation resistance and dielectric constant are closely monitored under high-temperature conditions.
  • Simulated Humidity Environment Tests: Utilizing professional humidity test equipment, environmental humidity levels are controlled to observe the surface conditions and electrical performance of the insulators under different humidity conditions.
  • Durability Tests: Simulating current shocks and mechanical vibrations encountered during actual use, the performance stability of the insulators over extended periods is rigorously evaluated.
Upon completion of these tests, detailed and accurate reliability test reports are generated, ensuring insulators meet the highest standards of performance and durability.

BMC SB 25-60 Series Insulators: Specifications

Product Features (Technical Data) Meet ROHS 2.0 environmental requirements
Colors, inserts, materials can be customized according to customer requirements
Type SB series(SB-type hexagonal support insulators)
Product Height 25-100 mm
Product Diameter 25-60 mm
Thread M6-M12
Insert Material Brass, Steel
Raw Material Unsaturated resin (BMC/DMC)
MOQ 100 pcs
Working Temperature -40 ~ 140 ℃
Flame Retardant Grade UL94 V0 (3mm)
Hot Wire Temperature 960 ℃
Operating Voltage (AC) 800-4000V
Working Voltage (DC) 1100-5600V
Test Items Low and high temperature test, pressure resistance, torque strength, tension, bending force, pressure, insulation resistance, ROHS, flame retardant
Certificates CE, REACH, ELV, SGS
Quality System ISO9001, ISO14001, IATF16949

Production Workshop

production workshop

Product Certifications

UL, CE, ROHS, REACH, IATF16949, ISO9001, ISO14001, PSCR
UL

UL

CE

CE

IATF16949

IATF16949

ISO9001

ISO9001

ISO14001

ISO14001

PSCR

PSCR

ROHS

ROHS

REACH

REACH

Product Packaging

SB Series Insulator Packaging

Product Application Cases

Product application case

Frequently Asked Questions (FAQ)

What are the primary applications of the BMC SB Series Insulators?
The SB series standoff insulators are widely used in new-energy vehicle battery packs, energy storage systems, and photovoltaic inverters to ensure safe circuit isolation and prevent electrical leakage.
What materials are used in manufacturing the SB Series Insulators?
The body of the insulator is made of high-quality unsaturated resin (BMC/DMC), and the insert materials are available in brass and steel.
Can the size and thread of the insulators be customized?
Yes. Colors, dimensions (height 25-100 mm, diameter 25-60 mm), and thread sizes (M6-M12) can be customized according to specific technical requirements.
What certifications do these insulators carry?
The products and production processes comply with international standards, including UL, CE, ROHS, REACH, IATF16949, ISO9001, ISO14001, and PSCR certifications.
How is the reliability of these insulators tested for harsh environments?
Comprehensive testing is conducted, including long-term simulated high-temperature tests, controlled humidity environment tests, and mechanical durability tests to guarantee optimal stability under demanding field conditions.
What is the operating voltage range and working temperature limit for this series?
The working temperature ranges from -40℃ to 140℃, with an operating voltage of 800V-4000V AC and 1100V-5600V DC.

Related Products