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ODM BMC SB 14-20 Series Insulators: The Smart Choice for Power Systems Factory, Product

The SB - series busbar insulators feature a unique shape: a hexagonal prism at the top and a cylinder at the bottom. This particular design offers ease of installation as it allows for the use of a clamping wrench.

These insulators find extensive application in various emerging energy - related fields, such as battery packs of new - energy vehicles, energy storage systems, and photovoltaic inverters. Given the diverse installation environments that our customers encounter, there are stringent demands for the insulators in aspects like high - temperature tolerance, moisture endurance, and long - term durability.

In response to these specific customer requirements, our company is committed to providing corresponding reliability test reports.

Product Description

BMC SB 14-20 Series Insulators: The Smart Choice for Power Systems Introduction

In terms of application fields, the SB series standoff insulators are mainly applied in cutting-edge areas such as battery packs of new-energy vehicles, energy storage systems, and photovoltaic inverters. In the battery packs of new-energy vehicles, they play a crucial role in ensuring the safe isolation of circuits. The SB series electrical insulators can effectively prevent current leakage, thus guaranteeing the stable operation of the entire battery system. With their excellent insulation performance, the SB series busbar insulators can operate stably in complex electrical environments and provide solid support for the normal operation of energy storage systems. As the core equipment of solar power generation systems, photovoltaic inverters need to convert direct current into alternating current, which generates a large amount of current and heat during the process. The SB series low-medium voltage insulators can effectively isolate circuits, prevent current interference and leakage, and at the same time withstand a certain high-temperature environment, ensuring the efficient conversion and stable operation of photovoltaic inverters.

However, different customers face a variety of complex installation environments when using these devices. Some customers may install the devices in outdoor environments with high temperature and high humidity, such as photovoltaic power stations in desert areas, where the temperature is extremely high during the day and the air may also contain a certain amount of sand and moisture. Customers have extremely high expectations for the high-temperature resistance, moisture resistance, and durability of the insulators. They hope that the insulators will not age or be damaged in extreme environments.

To meet these strict requirements of customers, a comprehensive and scientific quality inspection system has been established. When questions or requirements arise regarding the reliability of the insulators, a series of targeted reliability tests are conducted according to specific needs. These tests include long-term operation tests in simulated high-temperature environments. By placing the insulators in a high-temperature test chamber and setting different temperature gradients and time periods, changes in performance indicators such as insulation resistance and dielectric constant of the insulators under high-temperature conditions are detected. There are also tests in simulated humid environments, where professional humidity test equipment is used to control environmental humidity and observe surface conditions and electrical performance under different humidity conditions. At the same time, durability tests are conducted by simulating current shocks and mechanical vibrations in actual use to evaluate performance stability during long-term use. Detailed and accurate reliability test reports are issued after completion.

BMC SB 14-20 Series Insulators Technical Specification

Specification Item Technical Data & Features
Product Features Meet ROHS 2.0 environmental requirements. Colors, inserts, and materials can be customized according to requirements.
Type SB series (SB-type hexagonal support insulators)
Product Height 14 - 100 mm
Product Diameter 14 - 20 mm
Thread Size M4 - M8
Insert Material Brass, Steel
Raw Material Unsaturated Resin (BMC / DMC)
MOQ 100 pcs
Working Temperature -40℃ to +140℃
Flame Retardant Grade UL94 V0 (3mm)
Hot Wire Temperature 960℃
Operating Voltage (AC) 560 - 4000 V
Operating Voltage (DC) 800 - 5600 V
Test Items Low and high temperature test, pressure resistance, torque strength, tension, bending force, pressure, insulation resistance, ROHS, flame retardant
Certificates CE, REACH, ELV, SGS
Quality Management System ISO9001, ISO14001, IATF16949

Production Workshop

Production Workshop

Product Certification

Certified for global compliance: UL, CE, ROHS, REACH, IATF16949, ISO9001, ISO14001, PSCR.

UL Certification

UL

CE Certification

CE

IATF16949 Certification

IATF16949

ISO9001 Quality System

ISO9001

ISO14001 Environment System

ISO14001

PSCR Certification

PSCR

ROHS Compliance

ROHS

REACH Compliance

REACH

Product Packaging

SB Series Insulator Packaging

Product Application Cases

Product Application Showcase

SB Series Insulator Selection & Customization Guidelines

  • 1. Insert Materials: Conventional materials include copper and iron. Stainless steel and aluminum inserts can be customized.
  • 2. Screw Length: Type 2-4 screw lengths correspond to CLASS 1-5; non-conventional screw lengths can be customized.
  • 3. Height Options: Products in the table are standard sizes; alternative heights are available upon request.
  • 4. Bore Depth (BD): 'BD' in the data table indicates the bore depth; custom bore depths are supported.
  • 5. Tightening Torque: Values indicate recommended installation torque. Higher torque designs can be customized.
  • 6. Nominal Voltage: Refers to the IEC 60355 standard rating; higher voltage ratings are customizable.
  • 7. Specifications: Actual performance parameters, dimensional tolerances, and colors are subject to specific technical drawings.
SB Series Insulator Diagram

SB 14 Series Specifications

Type Insert Thread Size Insert Material BD (mm) Tightening Torque (N.m) Height (H) mm Nominal Voltage (AC/DC)
SB1414 M4brass≥4214560 / 800 V
M4steel≥43
M5brass≥43
M5steel≥44
M6brass≥44
M6steel≥45
SB1614 M4brass≥4216640 / 900 V
M4steel≥43
M5brass≥43
M5steel≥44
M6brass≥44
M6steel≥45
SB2014 M4brass≥6220800 / 1100 V
M4steel≥63
M5brass≥63
M5steel≥64
M6brass≥64
M6steel≥65
SB2514 M4brass≥62251000 / 1400 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥84
M6steel≥85
SB3014 M4brass≥62301200 / 1600 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥104
M6steel≥105
SB3514 M4brass≥62351400 / 1900 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥104
M6steel≥105
SB4014 M4brass≥62401600 / 2200 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥104
M6steel≥105
SB4514 M4brass≥62451800 / 2500 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥104
M6steel≥105
SB5014 M4brass≥62502000 / 2800 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥104
M6steel≥105

SB 16 Series Specifications

Type Insert Thread Size Insert Material BD (mm) Tightening Torque (N.m) Height (H) mm Nominal Voltage (AC/DC)
SB1416 M4brass≥4214560 / 800 V
M4steel≥43
M5brass≥43
M5steel≥44
M6brass≥44
M6steel≥45
SB1616 M4brass≥4216640 / 900 V
M4steel≥43
M5brass≥43
M5steel≥44
M6brass≥44
M6steel≥45
SB2016 M4brass≥6220800 / 1100 V
M4steel≥63
M5brass≥63
M5steel≥64
M6brass≥64
M6steel≥65
SB2516 M4brass≥62251000 / 1400 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥84
M6steel≥85
SB3016 M4brass≥62301200 / 1600 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥104
M6steel≥105
SB3516 M4brass≥62351400 / 1900 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥104
M6steel≥105
SB4016 M4brass≥62401600 / 2200 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥104
M6steel≥105
SB4516 M4brass≥62451800 / 2500 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥104
M6steel≥105
SB5016 M4brass≥62502000 / 2800 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥104
M6steel≥105

SB 18 Series Specifications

Type Insert Thread Size Insert Material BD (mm) Tightening Torque (N.m) Height (H) mm Nominal Voltage (AC/DC)
SB1418 M4brass≥4214560 / 800 V
M4steel≥43
M5brass≥43
M5steel≥44
M6brass≥44
M6steel≥45
SB1618 M4brass≥4216640 / 900 V
M4steel≥43
M5brass≥43
M5steel≥44
M6brass≥44
M6steel≥45
SB2018 M4brass≥6220800 / 1100 V
M4steel≥63
M5brass≥63
M5steel≥64
M6brass≥64
M6steel≥65
SB2518 M4brass≥62251000 / 1400 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥84
M6steel≥85
SB3018 M4brass≥62301200 / 1600 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥104
M6steel≥105
SB3518 M4brass≥62351400 / 1900 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥104
M6steel≥105
SB4018 M4brass≥62401600 / 2200 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥104
M6steel≥105
SB4518 M4brass≥62451800 / 2500 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥104
M6steel≥105
SB5018 M4brass≥62502000 / 2800 V
M4steel≥63
M5brass≥83
M5steel≥84
M6brass≥104
M6steel≥105

SB 20 Series Specifications

Type Insert Thread Size Insert Material BD (mm) Tightening Torque (N.m) Height (H) mm Nominal Voltage (AC/DC)
SB1420 M4brass≥4214560 / 800 V
M4steel≥43
M5brass≥43
M5steel≥44
M6brass≥44
M6steel≥45
SB1620 M4brass≥4216640 / 900 V
M4steel≥43
M5brass≥43
M5steel≥44
M6brass≥44
M6steel≥45
SB2020 M4brass≥6220800 / 1100 V
M4steel≥63
M5brass≥64
M5steel≥65
M6brass≥65
M6steel≥66
M8brass≥66
M8steel≥68
SB2520 M5brass≥84251000 / 1400 V
M5steel≥86
M6brass≥85
M6steel≥88
M8brass≥88
M8steel≥810
SB3020 M5brass≥84301200 / 1600 V
M5steel≥86
M6brass≥105
M6steel≥108
M8brass≥108
M8steel≥1012
SB3520 M5brass≥84351400 / 1900 V
M5steel≥86
M6brass≥105
M6steel≥108
M8brass≥108
M8steel≥1012
SB4020 M5brass≥84401600 / 2200 V
M5steel≥86
M6brass≥105
M6steel≥108
M8brass≥108
M8steel≥1012
SB4520 M5brass≥84451800 / 2500 V
M5steel≥86
M6brass≥105
M6steel≥108
M8brass≥108
M8steel≥1012
SB5020 M5brass≥84502000 / 2800 V
M5steel≥86
M6brass≥105
M6steel≥108
M8brass≥108
M8steel≥1012
SB5520 M6brass≥105552200 / 3000 V
M6steel≥108
M8brass≥108
M8steel≥1012
SB6020 M6brass≥105602400 / 3300 V
M6steel≥108
M8brass≥108
M8steel≥1012
SB6520 M6brass≥105652600 / 3600 V
M6steel≥108
M8brass≥108
M8steel≥1012
SB7020 M6brass≥105702800 / 3900 V
M6steel≥108
M8brass≥108
M8steel≥1012
SB7520 M6brass≥105753000 / 4200 V
M6steel≥108
M8brass≥108
M8steel≥1012
SB8020 M6brass≥105803200 / 4500 V
M6steel≥108
M8brass≥108
M8steel≥1012
SB8520 M6brass≥105853400 / 4800 V
M6steel≥108
M8brass≥108
M8steel≥1012
SB9020 M6brass≥105903600 / 5100 V
M6steel≥108
M8brass≥108
M8steel≥1012
SB9520 M6brass≥105953800 / 5400 V
M6steel≥108
M8brass≥108
M8steel≥1012
SB10020 M6brass≥1051004000 / 5600 V
M6steel≥108
M8brass≥108
M8steel≥1012

Manufacturing & Product Demonstration Video

Frequently Asked Questions (FAQ)

What main applications are BMC SB series insulators designed for?

SB series standoff insulators are primarily used in high-demand electrical environments, including new-energy vehicle battery packs, energy storage systems, photovoltaic (PV) inverters, and low-to-medium voltage switchgear for secure electrical isolation and busbar support.

What raw materials are used to manufacture SB series insulators?

They are made from high-grade Bulk Molding Compound (BMC/DMC) unsaturated resin, offering excellent mechanical strength, flame retardancy (UL94 V0), high thermal resistance, and exceptional electrical insulation properties.

What is the operating temperature range for these busbar insulators?

The working temperature range is -40℃ to +140℃, with hot wire withstand temperature up to 960℃, ensuring high performance in harsh outdoor or thermal-intensive environments.

Can the insert materials, colors, and thread sizes be customized?

Yes. While standard inserts are brass or steel, stainless steel and aluminum inserts can be customized. Heights, bore depths, thread sizes (M4-M8), color options, and non-conventional screw lengths are all customizable based on customer specifications.

What quality and safety certifications do SB series insulators comply with?

The product series holds certifications including UL, CE, ROHS 2.0, REACH, ELV, and SGS, and is manufactured under ISO9001, ISO14001, and IATF16949 quality management systems.

How are the insulators tested to ensure reliability in extreme conditions?

Comprehensive testing includes low and high temperature operation, high humidity exposure, insulation resistance, voltage pressure resistance, torque strength, mechanical bending/tension force, and simulated current shock durability testing.

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