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High-Quality BMC SB 25-60 Series Insulators: Reliable High-Performance Solutions from China Suppliers and Factory for Power Systems Factory, Companies

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The SB series busbar insulators, crafted by a leading China factory, feature an innovative design that includes a hexagonal prism top paired with a sturdy cylindrical base. This distinct structure not only enhances aesthetic appeal but also simplifies the installation process, making it easier to use with a clamping wrench.

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These high-quality insulators are widely utilized across various emerging energy sectors, including battery packs for new energy vehicles, energy storage systems, and solar inverter systems. As one of the top suppliers in the market, we recognize the diverse installation conditions our customers face, necessitating insulators that excel in high-temperature resistance, moisture resistance, and long-lasting durability.

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To satisfy these rigorous requirements, our products undergo extensive reliability testing, and we provide detailed performance reports that ensure the SB series busbar insulators consistently excel under real-world conditions. We are committed to delivering solutions that surpass industry expectations, guaranteeing reliable and long-term performance for all your energy applications.

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Product Description

BMC SB 25-60 Series Insulators: The Smart Choice for Power Systems introduction

The SB series standoff insulators are pivotal in cutting-edge energy sectors, including battery packs for new-energy vehicles, energy storage systems, and photovoltaic inverters.

In new-energy vehicle battery packs, these insulators ensure the safe isolation of circuits, effectively preventing current leakage and maintaining the stable operation of the entire battery system.

Within energy storage systems, the SB series busbar insulators provide robust support, enabling stable performance in complex electrical environments.

As core components of photovoltaic inverters, which convert direct current into alternating current, the SB series low-to-medium voltage insulators effectively isolate circuits, prevent current interference and leakage, and withstand high-temperature conditions. This ensures efficient conversion and stable operation of photovoltaic inverters.

Recognizing the diverse and challenging installation environments faced by our customers—such as outdoor settings with high temperatures and humidity, like photovoltaic power stations in desert regions—we understand the critical need for insulators that offer exceptional high-temperature resistance, moisture resistance, and durability.

To meet these stringent requirements, a comprehensive and scientific quality inspection system has been established. When customers have concerns or requirements regarding the reliability of our insulators, a series of targeted reliability tests tailored to specific needs are conducted.

These tests include:
High-Temp Test
Long-Term Operation Tests in Simulated High-Temperature Environments: By placing the insulators in a high-temperature test chamber with varying temperature gradients and durations, performance indicators such as insulation resistance and dielectric constant are monitored under high-temperature conditions.
Humidity Test
Simulated Humidity Environment Tests: Utilizing professional humidity test equipment, environmental humidity levels are controlled to observe surface conditions and electrical performance of the insulators under different humidity conditions.
Durability Test
Durability Tests: Simulating current shocks and mechanical vibrations encountered during actual use, insulator performance stability is evaluated over extended periods.

Upon completion of these tests, detailed and accurate reliability test reports are provided, ensuring insulators meet the highest standards of performance and durability.

BMC SB 25-60 Series Insulators: The Smart Choice for Power Systems specification

Product features(Technical Data) Meet ROHS 2.0 environmental requirements
Colors, inserts, materials can be customized according to customer requirements
Type SB series(SB-type hexagonal support insulators)
Product height 25-100 mm
Product diameter 25-60mm
Thread M6-M12
Insert material brass, steel
Raw material unsaturated resin (BMC/DMC)
MOQ 100 pcs
Working temperature -40-140℃
Flame retardant grade UL94 V0 (3mm)
Hot wire temperature 960℃
Operating voltage (AC) 800-4000V
Working voltage (DC) 1100-5600V
Test items low and high temperature test, pressure resistance, torque strength, tension, bending force, pressure, insulation resistance, ROHS, flame retardant
Certificates CE, REACH, ELV, SGS
Quality System ISO9001, ISO14001, IATF16949

production workshop

production workshop

Product certification

UL, CE, ROHS, REACH, IATF16949, ISO9001, ISO14001, PSCR

UL

UL

CE

CE

IATF16949

IATF16949

ISO9001

ISO9001

ISO14001

ISO14001

PSCR

PSCR

ROHS

ROHS

REACH

REACH

Product packaging

SB Series Insulator Packaging

Product application cas

Product Application Cases

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Frequently Asked Questions

What main applications are BMC SB 25-60 Series Insulators used for?

The SB series standoff insulators are primarily used in cutting-edge energy sectors, such as battery packs for new-energy vehicles, energy storage systems, and photovoltaic inverters.

What are the technical specifications and dimensions of the SB series?

The SB series offers product heights ranging from 25mm to 100mm, diameters from 25mm to 60mm, and thread sizes between M6 and M12. They feature insert materials made of brass or steel and are constructed from unsaturated resin (BMC/DMC).

What operating temperatures and flame retardant standards do these insulators support?

They have a wide working temperature range of -40°C to 140°C, a hot wire temperature rating of 960°C, and meet the strict UL94 V0 (3mm) flame retardant standard.

What reliability tests are conducted to ensure insulator durability?

To ensure stability in challenging outdoor environments, insulators undergo long-term operation tests in simulated high-temperature environments, humidity environment tests, and durability tests simulating current shocks and mechanical vibrations.

Are custom options available for colors, inserts, or materials?

Yes, colors, inserts, and raw materials can be customized according to specific customer requirements, meeting ROHS 2.0 environmental standards with a minimum order quantity (MOQ) of 100 pcs.

What international certifications and quality systems apply to these insulators?

The products hold certifications including UL, CE, ROHS, REACH, and PSCR, and are manufactured under certified ISO9001, ISO14001, and IATF16949 quality management systems.

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