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CE Certification High-Performance P Series BMC DMC Insulators Supplier, Products

The busbar insulators of the P series are cylindrical in the main body and designed with a hexagonal prism shape at the lower end. They are basically applied in low-voltage environments, with a rated voltage of approximately 600-2500V. Due to the hexagonal prism design at the lower end, a clamping wrench can be used to accurately set the torque. During the assembly process, the installation torque can be better controlled. The general installation torque is between 1-3NM. This product is widely used in circuit boards, so there is a higher demand for precision.

Product Description

P Series Hexagonal Support Electrical Insulators Introduction

The P-series busbar insulators play a vital role in the electrical power field, featured by a unique and functional layout design. The main body exhibits a standard cylindrical shape, ensuring structural stability while simplifying layout and installation across various electrical equipment. The hexagonal prism-shaped structure at the base enhances operational practicality and wrenching grip during assembly.

Designed primarily for low-voltage power environments, P-series busbar insulators operate reliably within a rated voltage range of 600V to 2500V. This range covers standard industrial control units, commercial building distribution boards, and specialized electrical equipment.

Low-Medium Voltage Electrical Insulators Specification

Product Features (Technical Data) Meets ROHS 2.0 environmental requirements. Colors, inserts, and materials can be customized according to requirements.
Type P series (P-type hexagonal support insulators)
Product Height 16 - 40 mm
Product Diameter 8 - 10 mm
Thread Size M3 - M4
Insert Material Brass, Steel
Raw Material Unsaturated polyester resin (BMC/DMC)
Minimum Order Quantity (MOQ) 100 pcs
Working Temperature -40°C to +140°C
Flame Retardant Grade UL94 V0 (3mm)
Glow Wire Temperature 960°C
Operating Voltage (AC) 640 - 1600 V
Working Voltage (DC) 800 - 2200 V
Test Items Low and high temperature test, pressure resistance, torque strength, tension, bending force, pressure, insulation resistance, ROHS, flame retardant
Certificates CE, REACH, ELV, SGS
Quality System ISO9001, ISO14001, IATF16949

P Series Insulator Selection & Parameters

  • 1. Conventional insert materials include copper and iron. Stainless steel and aluminum inserts can be customized.
  • 2. Type 2 screw length options are categorized in figure CLASS 1-4; non-conventional screw lengths can be tailored.
  • 3. Listed specifications refer to standard configurations; alternate heights can be supplied.
  • 4. 'BD' indicates the product's bore depth, which can be modified according to design requirements.
  • 5. 'Tightening torque' refers to optimal installation torque; higher torque values can be accommodated.
  • 6. Nominal voltage standard compliance refers to IEC 60355; higher voltage ratings are available.
  • 7. Actual performance parameters, dimensional tolerances, and appearance colors are subject to technical drawings.
P Series Insulator Dimensions
P Series - Table of Common Specifications of Screw Products
Serial No Thread Size Screw Length (SL) mm
Class 1 Class 2 Class 3 Class 4
1 M3 6.5 10 - -
2 M4 6.5 7 8 10
Type Insert Thread Size Insert Material BD (mm) Tightening Torque (N.m) Height (H) mm Face to Face (A/F) mm Nominal Voltage (AC/DC)
P1610 M3 Brass ≥4.5 0.5 16 8 640 / 800
M3 Steel ≥4.5 1.0
P2010 M3 Brass ≥6.5 0.5 20 8 800 / 1100
M3 Steel ≥6.5 1.0
P2510 M3 Brass ≥6.5 0.5 25 8 1000 / 1400
M3 Steel ≥6.5 1.0
P3010 M3 Brass ≥6.5 0.5 30 8 1200 / 1600
M3 Steel ≥6.5 1.0
P4010 M3 Brass ≥6.5 0.5 40 8 1600 / 2200
M3 Steel ≥6.5 1.0
P4510 M3 Brass ≥6.5 0.5 45 8 1800 / 2500
M3 Steel ≥6.5 1.0
P2012 M4 Brass ≥6.5 1.0 20 10 800 / 1100
M4 Steel ≥6.5 2.0
P2512 M4 Brass ≥6.5 1.0 25 10 1000 / 1400
M4 Steel ≥6.5 2.0
P3012 M4 Brass ≥6.5 1.0 30 10 1200 / 1600
M4 Steel ≥6.5 2.0
P3512 M4 Brass ≥6.5 1.0 35 10 1400 / 2100
M4 Steel ≥6.5 2.0
P4012 M4 Brass ≥6.5 1.0 40 10 1600 / 2200
M4 Steel ≥6.5 2.0

Production Workshop

Production Workshop

Product Certifications

Our busbar insulators are compliant with international quality standards: UL, CE, ROHS, REACH, IATF16949, ISO9001, ISO14001, and PSCR.

UL Certification

UL Certification

CE Certification

CE Certification

IATF16949 Standard

IATF16949

ISO9001 Quality System

ISO9001

ISO14001 Environmental System

ISO14001

PSCR Certification

PSCR

ROHS Compliance

ROHS

REACH Compliance

REACH

Product Packaging

P Series Insulator Packaging

Product Application Cases

P Series Insulator Application Examples

Product Video Overview

Frequently Asked Questions (FAQ)

What are the primary applications for P-series hexagonal support insulators?

P-series busbar insulators are primarily designed for low-voltage electrical equipment, power distribution cabinets, and control gear rated between 600V and 2500V, ensuring safe support and insulation of conductive copper or aluminum busbars.

What materials are used in manufacturing these insulators?

The body is molded from high-strength unsaturated polyester molding compound (BMC/DMC), and the threaded inserts are available in brass or steel as standard, with options for stainless steel or aluminum.

Can custom dimensions or non-standard thread sizes be produced?

Yes. Custom product heights, bore depths (BD), specific thread configurations (M3, M4, etc.), and non-conventional screw lengths can be tailored according to technical specifications and engineering drawings.

What are the fire resistance and flame retardant ratings?

Our P-series insulators achieve UL94 V-0 flame retardancy standard (at 3mm thickness) and possess a glow wire temperature resistance up to 960°C for high operational safety.

What is the operating temperature range for these busbar supports?

These insulators are engineered to perform stably under severe thermal conditions, with a working temperature resistance ranging from -40°C to +140°C.

What international quality certifications do these products meet?

They comply fully with CE, RoHS 2.0, REACH, ELV, and SGS standards, and are produced under ISO9001, ISO14001, and IATF16949 quality management systems.

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